1. Display manufacturing
Display manufacturers and their equipment suppliers rely on machine vision systems to achieve high-precision calibration for processes such as lamination, screen printing, bonding, and glass cover assembly. Improper calibration is the main cause of defective products that cannot meet strict quality standards. Xinmai Technology provides a complete set of solutions for high-precision cameras and motion platform control used in display manufacturing.
2. Touch panel lamination
Capacitive touch panel lamination requires accuracy below 5 microns to achieve high-quality production.
For normal operation, the alignment of each film layer of the display screen and touch panel module must be less than 5 microns. In addition to precision and speed, the solution must be flexible enough to adapt to various camera and sports configurations, and be able to scale quickly for mass production and rapid product replacement.
Xinmai Technology has developed configurable application templates for quick integration with various camera and sports platform designs. It uses multiple cameras that are precisely calibrated to each other and to the motion system to provide high-precision accuracy in a unique way. It provides unparalleled accuracy at a reasonable and low cost. Auto-setup procedures can reduce downtime and ensure consistent results between machines.
3. Screen printing calibration
Machine vision can achieve precise screen printing calibration to ensure a high-quality display manufacturing process.
In display manufacturing, the glass cover is screen printed to form a solid board. Aligning the glass to the template usually requires a multi-step visual process to increase cycle time.
Xinmai Technology uses unique robotic camera auto-calibration software and dedicated alignment tools to achieve higher accuracy in fewer steps. It also provides configurable application templates for quick integration with various camera and motion platform designs to provide precision, high-speed and convenient maintenance. It uses automatic calibration technology to achieve fast and repeatable machine settings, and can be adjusted according to various machine designs and motion platform models.
4. Glass cover screen assembly
In the final assembly of mobile and wearable devices, Xinmai Technology's machine vision provides precise calibration for glass cover assembly.
For high-quality display manufacturing, the glass cover assembly process requires high-precision camera and motion platform control. Without this type of automated calibration, the factory must rely on technicians to manually adjust the robot when replacing parts, which is prone to errors and causes unacceptable differences between machines.
Xinmai Technology provides closed-loop robot motion guidance, which can realize precise assembly. The special design as a configurable solution can be easily integrated with various industrial robots. SenseMars' proprietary vision tools can solve the huge challenges faced by beveled glass calibration and different chassis surfaces.